Block engine problem Brisbane - CORROSION / HOLE IN
The most common cause of a hole in the side of a block is a broken conrod. See
BROKEN/conrod.
The block damage is sometimes confined to the crankcase area and is quite repairable. Damage
usually extends to an oil gallery or water jacket and this usually renders the repair uneconomical
and block replacement is a better option. A pin hole in the bore is another common problem. This is
usually repaired by fitting a sleeve. See BLOCK/cracked for more information.
The problem with a corrosion pin hole is that the state of the apparently unaffected bores is an
unknown quantity. Corrosion is a methodical, chemical etching away of the parent material. The
bore that has the pin hole should be inspected closely to determine how bad the corrosion is. If it is
extreme in that bore there is a good chance that the others are very close to doing the same.
Therefore a decision to replace the block or to sleeve all cylinders has to be considered. Diesel with
wet liners suffer from erosion of the liners.
Cavitation Erosion is a totally different process. This is caused by the entrapment of tiny air
bubbles in the cooling system and their subsequent action on the liner. The tiny vapour bubbles are
formed by the mechanical vibrations caused by combustion and the action of the piston slapping
against the bore. The action of the vapour bubbles imploding against the inside of the liner cause
cavitation erosion.
The outside of the liner usually has a position covered in many small perforated holes or pit marks.
Factors that increase the action of cavitation erosion are cooling system pressure loss, the induction
of air and overheating.
Petrol engines don't suffer the effects of cavitation erosion the same as diesel's, because
combustion pressures and harsh piston contact are much less in petrol engines compared to diesel
engines. Petrol engines suffer more from hot spot boiling erosion damage.
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excepted for errors, omissions or misuse of this information and procedures. The information
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