Big End engine problem Brisbane - FLOGGED / SEIZED / PICKED UP
The big end bearing is a highly stressed component. Extreme loads are placed upon the big end
bearing as the con rod transfers the up and down motion of the piston in the cylinder bore to the
crankshaft where the motion is converted to rotating motion. The con rod bearing is subject to
extreme pressure and force due to compression and combustion along with added load that is
required to move the vehicle. If the driving conditions are extreme, the engine timing is too
advanced, the engine revs are excessively high or the fuel is of poor quality, the slightest failure in
the lubrication system will quickly destroy the big end bearings. Big end bearings are housed in the
con rod and have bearing nip specifications that are extremely important to the life of the bearing.
The con rod big end has to be round and the sizing has to be within manufacturers specifications.
At UMR Engines we recondition the con rods with a Sunnen rod hone machine. The process is
referred to as "close and hone" the con rod. The process is carried out by precision grinding the big
end cap and rod mating surfaces. This is closing the rod to an undersize and then the undersized
big-end is precision honed to the correct manufacturers specs.
It is very important that the maintenance of engine oil and oil filter is carried out at regular intervals.
Engine oil is degraded over time due to carbon deposits and fuel contamination. Good quality oil of
the recommended grade should always be used. Oil levels should be regularly monitored and
maintained. Oil pressure has to be kept within manufacturers specifications to avoid premature
failure of big end bearings. When rebuilding an engine the bearing oil clearance has to be
measured during assembly to ensure the bearing will have a long life. At UMR Engines the
assembler is responsible for checking the oil clearance on all con rods, as this will double check the
crankshaft size, con rod tunnel size and bearing wall thickness.
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: Every care has been taken in writing this information and procedures, but no responsibility can be
excepted for errors, omissions or misuse of this information and procedures. The information
available on this site is for your instruction only and cannot be copied for sale, © copyright 2001
UMR Engines
Flogged bearings
& conrod
Flogged bearings due
to oil starvation
Flogged bearings due
to tunnel distortion
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