Head engine problem Brisbane - BLOWN
The normal combustion temperature reaches around 2000 to 2500 degrees Celsius. If an engine is
running under stress caused by overloading, lean mixtures, incorrect injector timing, incorrect ignition
timing, or overheating, combustion temperature can rise to anywhere around 3000 degrees C.
At these temperatures the combustion will melt and burn any sharp edge that protrudes into its path.
Once the hot spot is established the extra heat generated by the molten metal adds to the
combustion temperature, increases detonation and aggressively continues to burn away the cylinder
head, sealing ring of the head gasket, piston crown or edge of the cylinder wall. While this is
happening the performance of the engine will be noticeably laboured, accompanied by audible
pinging and knocking.
The coolant temperature will be high and the oil pressure considerably lower than normal. A few good
reasons to shut off the ignition but most drivers prefer to squeeze the last few yards out of the engine.
When the engine is continually driven after the head gasket has failed between cylinders, the
combustion cross firing between the two cylinders burns out a groove in the head and block face. The
head will often require building up in the burnt area before surface grinding.
The appearance of the affected area is as if an oxy torch was used to create the gouge. Many fine
heat surface cracks are commonly found around the effected area and will require removal with a burr
before welding can be carried out. As the block position can also be damaged it must be repaired for
the gasket to correctly seal.
Another major cause of gasket failure is the modern engine tends to suffer from soft heads. This
condition does not allow the maintenance of the correct clamping pressure on the gasket. Over a
fairly short period the head bolts become loose and the clamping pressure is reduced to where the
gasket fails. Soft alloy heads should not be re-used. Always check alloy heads for hardness.
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Engines
Blown head gasket
Blown head gasket at
rear
Blown gasket
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