Head engine problem Brisbane - HOLE IN
Modern alloy cylinder heads suffer from holes in ports, holes under inserts etc. Some heads are
faulty in manufacture and have produced what is referred to as a porous casting. However in most
cases these problems are a result of poor maintenance. The shortfall is that generally not a lot of
importance is placed on using the correct inhibitors and their on going maintenance. Alloy heads
suffer from corrosion and poorly maintained heads can develop problems within a very short time......
visit Procedures and click on "Radiator Coolant"
With the correct inhibitors properly maintained these problems can be eliminated. Most pin holes in
ports are so small that they are undetectable with the eyes. In inlet ports the telltale sign is a washed
look from the pin hole fanning out as it enters the valve area. In exhaust ports the carbon will be
washed clean away from the pinhole fanning out into the exhaust manifold. Once the pinhole is
located a small pricker will soon open up the hole. After grinding out in preparation for welding, the
extent of corrosion found will determine whether the head should be repaired or replaced. More often
than not a small pin hole will be the first breakthrough of a corroded area as big or bigger than a 20
cent coin.
A hot pressure test and through visual inspection is necessary to evaluate the condition of the rest of
the casting. These pin holes can appear anywhere on a cylinder head. Apart from ports, some of the
places they have been found include, externally in the seating recess of the spark plug, the face of
the head within 1/4mm of the head gasket sealing ring, externally out of the side of the head and in
the machined valve spring pad area. Fortunately most can be repaired by engine reconditioners and
with a changed maintenance schedule have a long serviceable life.
For more information see head/ corrosion
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Engines
Pressure testing head
Hole in combustion
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